Plain bearing
When the market demand for a product is high, then the manufacturers and their suppliers are needed. Customised parts, such as plain bearings in special shapes, have to be delivered quickly and without complications. But it is not unusual for the production of special parts by injection moulding to take several weeks. The plastics specialist igus therefore now offers its customers the FastLine Service thanks to its expanded in-house toolmaking department. Lubrication-free, polymer plain bearings in special dimensions can be delivered within a few days at cost-effective unit prices.
Whether in dosing systems, on conveyor belts of filling systems or in labelling technology: you will find sheet metal and parts that are exposed to friction and wear in all these places. To increase the service life of the metallic components, igus has now developed a new coating material. The sprayed-on IC-05 tribo-polymer protects sensitive and small bearing points as well as sliding surfaces. It is optically detectable due to its blue colour and is approved for use in food technology. In the test, the material was able to convince with a four times longer service life than the coating powder IC-01.
They are compact and lightweight and show how things are done. They have been developed specifically for movement in tight spaces and give igus an entire PRT-04 modular system. The lubrication-free slewing ring bearing system comes in eight sizes. They feature outer tooth drive and angle stop (optional), and now also inner drive teeth and a locking function. This allows the design engineer to find the product needed for applications with very little installation space.
Coupling joints are exposed to various types of loads, such as permanent vibrations, edge loads and high tensile forces and compressive strength. The demands on the material used are therefore extremely high. With the igubal GPZM coupling joint, the motion plastics specialist is now presenting a double joint that is not only lubrication-free and maintenance-free, but also 20 per cent more flexible than the conventional solution thanks to a new housing material. This firmly encloses the ball stud, prevents the penetration of dirt and increases the dependability of the moving application.
Just relax on the lake or glide completely carefree through the lagoon, all this is made possible by the electrically assisted “Ceclo”. To ensure that the ride remains very smooth for a long time, the French manufacturer of the same name now installs polymer plain bearings from igus instead of metallic ball bearings in their e-pedal boats. As a result, the lubrication-free and maintenance-free rotation of the propeller reduces maintenance costs and also meets strict environmental regulations.
Plastic and heavy loads? This time igus proves that the combination works with a new lead screw nut design. The injection-moulded dryspin JGRM polymer nut offers a cost-effective alternative to ball screw nuts. The new lubrication-free and wear-resistant design can move heavy loads. For higher axial loads, the new lead screw nut is also available with a stainless steel plate as a “Heavy Duty version”.
To enable solar panels to generate energy efficiently, solar park operators rely on movable modules that automatically align themselves to the position of the sun and thus ensure a high energy yield. igus has developed the igubal ESQM pillow block bearing specifically for mounting the modules on square profiles and has now expanded it with two additional dimensions. Plant operators worldwide receive a lubrication-free solution, resistant to dust and dirt, whose durability has been tested in the laboratory and is guaranteed for 25 years.
They divert films or labels: guide rollers with ball bearings. Mainly used, so far, in clear anodised aluminium, the new black guide roller from igus now provides a real sensation in packaging and labelling technology. The ready-to-install system is convincing not only visually, but also technically. It consists of black anodised aluminium tubes and maintenance-free, smooth-running xiros polymer ball bearings.
High speeds, long travels and compact installation spaces: every two years, igus GmbH bestows the vector award, with which fascinating and creative energy chain applications are honoured. This year, 266 entries from 32 countries were received. The gold vector was won by the multi-spindle lathe of Gildemeister Italiana S.p.A.. In a very restricted installation space, a total of eight harnessed energy chains guide cables and hoses reliably and safely.
Presented last year as a prototype, igus has now developed its first isense plain bearing series with five iglidur materials for predictive maintenance. Whether in the food industry, textile machines, forklifts or construction machines, with the intelligent isense plain bearings, users receive a durable and lubrication-free solution that provides information about their wear. Maintenance can be planned in good time and machine and system failures are prevented.